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While steel in its various
forms is usually used for its structural strength, it does need to be
protected from atmospheric pollutants, water and other chemicals which
cause corrosion. Once started, corrosion is a self-perpetuating process
and can quickly lead to serious weakening of structures and building
fabrics, as well as unsightly rust stains on concrete or coated areas.
Surface preparation:
It may cost a
little more for a well prepared surface, but as the paint coating will
last many times longer the overall cost saving in maintenance will justify
the initial expense.
- Greasy Surfaces:
Mix one part of Resene
Roof Wash and Paint Cleaner with three parts of fresh water. Apply
a liberal wash of this mixture to the surface, with a nylon bristle
brush or broom. Thoroughly scrub the surface to ensure complete removal
of all grease and other contaminants. Rinse thoroughly with fresh
water and allow to dry.
- Treat any moss or mould:
Treat with Resene
Moss & Mould Killer, correctly diluted with clean water. Leave
for up to forty eight hours to achieve full kill. For heavy infestations
further applications may be needed. Wash thoroughly with clean water
to remove residues.
- Remove flaking paint:
Either totally remove or at least remove all loose flakes. This can
be done by either waterblasting, hand tool cleaning or power tool
cleaning as detailed below.
- Waterblasting:
Carefully waterblast at 3000 psi to remove all dirt, chalk, moss and
mould residue, any loose and flaking paint and other contaminants.
Allow the surface to dry out for at least twenty four hours.
- Hand tool cleaning:
Hand tool clean to remove all loose mill scale, loose rust, loose
paint, and other loose detrimental foreign matter. It is not intended
that adherent mill scale, rust, and paint be removed by this process.
Mill scale, rust and paint are considered adherent if they cannot
be removed by lifting with a dull putty knife. Hand wire brushing,
hand abrading, hand scraping or other similar non-impact methods are
acceptable for the removal of loose mill scale, all loose or non-adherent
rust and all loose paint. Stratified rust (rust scale) and weld slag
must be removed using impact hand tools. Regardless of method used
for cleaning, feather edges of remaining old paint so that the unpainted
surface has a reasonably smooth appearance.
- Power tool cleaning:
Power tool clean to remove all loose mill scale, loose rust, loose
paint, and other loose detrimental foreign matter. It is not intended
that adherent mill scale, rust and paint be removed by this process.
Mill scale, rust and paint are considered adherent if they cannot
be removed by lifting with a dull putty knife. Power wire brushing,
power abrading, power impact or other power rotary tools are acceptable
methods for removal of loose mill scale, all loose or non-adherent
rust, and all loose paint. Do not burnish the surface. Use rotary
or impact power tools to remove stratified rust (rust scale) and weld
slag. Operate power tools in a manner that prevents the formation
of burrs, sharp ridges and sharp cuts. Regardless of the method used,
feather edges of remaining old paint so that the repainted surface
can have a reasonably smooth appearance.
If the above surface preparation methods are not suitable,
contact Resene or call into one of our
ColorShops.
First coats:
Surfaces must be primed
immediately or at least within a few hours of preparation to avoid
flash rusting by contamination from salts and moisture in the atmosphere.
Apply two coats of Resene
Rust-Arrest at between 12-16 square metres per litre.
If the surface you propose to paint is already painted and in good
condition, then you can go straight to the Topcoats below.
Topcoats:
Apply two coats of either
Resene
Enamacryl (gloss) or Lustacryl
(semi-gloss) - waterbased enamels at approximately 12 square metres per
litre. These products perform like solventbased paints with the added
benefits of non-yellowing, fast drying and low odour when compared to
solventbased paint.
Follow label instructions at all times.
Cleaning up:
Cleaning up waterbased paints is different to solventbased
paints - click here for detailed instructions
on clean up.
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